Modifying an "Undertaker" style Carrier

For use with Vectrix and other small wheel bikes.

I recently purchased a bike carrier similar in design to the Undertaker style (Front Wheel) carrier, however, these tow bar mounted "full size bike" towing units will not support the smaller (13") front wheels of the Vectrix and other small wheeled scooters and cycles. So a couple of hours in the shop with some scrap materials and a bit of hardware were instantly in order as I would rather make the unit work than to give up and send it back.

The unique advantage of the "Undertaker" type towing system is that it (normally) requires no ramp, and no physical lifting of the bike's front end to get the front wheel into the tow rack. This type system employs a screw jack design so that the bike can be secured at ground level, then raised for towing.

All images on this page are linked to 800x600 large resolution photos for better viewing. Just click on the image.

Since the smaller Vectrix wheel falls through the tubular cage of the carrier, it is necessary to create a shorter tire slot, by installing a cross member to the framework

Trial and error placement for my Vectrix 13" front wheel determined that I needed to reduce the wheel cage frame by 3.5" to adequately support the Vectrix and keep the brake rotor from contacting the tubular framework.

The 8" cross member was cut from a length of 1" square steel tubing, and secured to the tubular carrier frame by a pair of 1' x 2.5" U-bolts, all purchased from my local hardware store for around $10

The top edge of the cross member is placed 3.5" from the top edge of the original cross bar at the bottom of the carrier.

 

To eliminate any possibility of cross member position slippage during towing, I cut another section of the square tubing and bolted it underneath the cross member. Its bottom end has been ground to a curve, so that it saddles over the bottom cross bar (it is not attached there).

In this photo, you can see that the excess U-Bolt threads have been cut off and ground smooth to prevent any damage to the tire during loading.


Placing the cross member at the bottom end of the carrier creates the need of a small ramp for loading, due to the resultant 4" loading height.

It would have been less complicated to position the cross member at the TOP of the carrier, rather than the bottom, to eliminate the need for the ramp and sidestand block, but the location of the wheel strap and ratchet would then not be in a proper alignment, and would not properly support or secure the wheel. 

I made a small ramp out of some leftover sections of 1x6 treated decking board, and made a sidestand block out of a couple of 4" pieces of 2x6 stacked and screwed together.

Note: If your bike has power, it will not need the ramp, but pushing a dead bike up into the carrier by hand is much easier with a ramp.


The built in bonus to bottom placement is that should you screw up and not have the bike cranked high enough to go over dips in the road, the bottom bar will hit the pavement first, preventing damage to the tire, and you will hear this from inside the vehicle!

The sidestand block enables the use of the sidestand while the front wheel is being secured and the bike is being strapped, making loading an easy one-man job.

Once in place and with the wheel secured with the strap, use the fork hooks under the fairing to lightly secure the bike to the bumper or widely spaced eyebolts or tow hooks on the vehicle, then crank the screw jack mechanism to raise the bike and carrier off the ground.

The tie straps will tighten as the bike is lifted.

 

Before you tow the bike, make sure the bike's forks are not compressed over half way. The movement of the bike over humps and dips in the road will compress and relax the forks a bit, so you have to leave enough slack in the fork springs to accommodate this.

If you can see the bike in your rear view mirror, you may notice that it wildly leans to the outside of a curve. This is normal, and is due to the angle of the neck.
SAFETY LAST!! As if I really needed to say this: Before unstrapping the bike, lower the carrier to the ground, put the sidestand down and slide the sidestand block under it! Standing on bike right, and holding the right side handlebar, pull the bike slightly to you, then release the rightside tie strap, and ease the bike over onto the block supported sidestand. Then while holding the leftside handlebar, release the leftside tie strap, and finally while holding one of the brake levers, release the wheel strap, then get both hands on the handlebars before moving the sidestand block, releasing the brake and easing the bike off the carrier (ramp not needed for unloading)

STORAGE MODE: To keep everything neat and in one spot, I strapped a Willie & Max motorcycle tool bag to the frame to carry the tie straps, and I used an old spare tire carrier bolt and wingnut to bolt the sidestand block and ramp together, and simply strap it onto the unit with the tire strap ratchet. If I need to be towed, my wife doesn't have to go looking for all the pieces!

Click here for information on purchasing an "Undertaker" Carrier system.

Click here to watch a "You Tube" video of the Undertaker in action.

Come join us at "V is for Voltage" or EVRiders.net

 


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